Hurricane Storm Panels FAQ
What homeowners and contractors should know about removable aluminum, steel, and clear storm panels before ordering.
The short answer
Storm panels are removable barriers that attach over windows and doors before a storm. They are usually the lowest-cost code-rated opening protection option, but they require labeling, storage, manual installation, and enough preparation time before each storm.
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Choosing a panel material
Aluminum panels are lightweight and corrosion resistant. Steel panels are strong but heavier. Clear polycarbonate panels allow daylight into a protected building, which can make storm conditions feel less enclosed and can help during a power outage.
Do not assume every panel is approved for every location. Material, panel profile, fastener spacing, span, and attachment method are part of the tested assembly. Verify the exact approval and installation drawing for the product being ordered.
Tracks, fasteners, and storage
Storm panels can use several attachment methods, including headers, tracks, studded angles, and direct-mount hardware. The right method depends on the wall, opening, clearance, and approval documents.
- Label every panel to match a specific opening.
- Store panels dry, supported, and protected from damage.
- Keep fasteners together in a clearly marked container.
- Practice installation before hurricane season and time the process.
Safe storm preparation
FEMA notes that manually deployed shutters require adequate preparation time, labor, and sometimes equipment to reach upper levels. Install panels well before dangerous wind arrives and never work from a ladder in deteriorating weather.
If an opening is difficult to reach or a household cannot safely lift panels, consider permanent accordion or rolling shutters for that part of the property. A mixed system can balance cost and ease of deployment.
Common questions
Which storm panel material is best?
There is no single best material. Aluminum is easier to handle, steel is heavier, and clear polycarbonate lets light through. Choose an approved system that fits the opening, handling needs, storage space, and budget.
Are clear storm panels as strong as metal panels?
An approved clear panel system is tested as a complete assembly for its listed uses. Compare the exact product approval, allowable spans, design pressures, fasteners, and limits rather than judging only by material.
How much should storm panels overlap?
Overlap and fastener spacing are defined by the exact product installation instructions. Follow those drawings rather than using a universal rule from another panel system.
Can I install storm panels myself?
Storm panels are one of the most DIY-friendly choices when the openings are safely accessible and the installer can follow the approved attachment schedule. Use a local contractor for high, difficult, or structurally complex openings.
How should hurricane panels be labeled?
Give each opening a simple code and mark that code on every panel in the set. Keep a diagram with the stored panels so another person can deploy them if needed.
When should I put up storm panels?
Allow enough time to finish before wind and rain make the work unsafe. The larger the property and the more upper-level openings involved, the earlier preparation should begin.
Do storm panels need permanent tracks?
Not always. Some approved systems use permanent tracks or studded angles, while others use direct-mount anchors. The wall construction and product approval determine the available methods.